Why Need To Convert Co2 to Fiber Laser?
CO2 lasers are gradually being replaced by fiber lasers, Many customers buy a CO2 laser cutting machine at the beginning, but with the development of production capacity, and the efficiency requirements, fiber laser cutting machines gradually highlight the advantages of this time to encounter thorny issues, is to give up the original CO2 laser cutting machine to re-purchase a fiber laser cutting machine.
If Re-purchase a fiber laser machine you have to pay a high cost, the best way is to convert the CO2 laser to a fiber laser directly.
CO2 Laser Converted To Fiber Laser Advantages:
1. Fiber laser photoelectric conversion rate is high, a conversion efficiency of about 45%, greatly reducing the cost of electricity.
2. The same power laser, fiber laser because there is no turbine high-voltage power supply and other high-energy accessories, corresponding to the water cooler energy consumption is also greatly reduced.
3. Fiber laser only needs electric energy when running, no need to produce laser extra gas, running cost bottom, maintenance cost bottom, and simple and convenient operation.
4. Fiber laser adopts semiconductor modular design, no reflector inside the laser, no need to start time, with no adjustment, maintenance-free, high stability advantages, reducing the cost of accessories and maintenance time, which is unmatched by carbon dioxide laser.
5. Fiber laser output beam quality is stable, high power density, very conducive to the cutting of metal materials, with excellent cutting ability, and welding ability, thus greatly improving the efficiency.
6. The optical path is transmitted by fiber optics, with no need for complex optical path systems such as reflectors, a simple optical path, a stable structure, and a maintenance-free external optical path, reducing many maintenance costs.
7. There is more than one protective lens in the cutting head, effectively reducing the consumption of the focusing lens and other valuable lost parts.
8. Fiber laser light source is exported through optical fiber, which makes the design of mechanical systems simple and can be integrated with robots and multi-dimensional worktables.
9. Fiber laser source small in size, lightweight, small footprint, working position can be moved, flexible and convenient, easy to place.
How To Do Upgrade?
The principle of the upgrade is to change the laser source, change the water chiller, change the laser cutting head, use our conversion controller, and signal conversion controller, replace the drag chain, add water pipes, and so on.
By these simple changes, the machine can be upgraded to a fiber laser cutting machine.
Laser source mainly brand : Raycus ,MAX
Cutting head brand : Raytools , Precitec
Water chiller brand : HL,TONGFEI
What Is The Difficulty Of Upgrade?
The difficulty of the transformation is mainly this signal conversion controller, the signal conversion controller is to convert CO2 laser signal into our fiber laser cutting machine without changing the original system.
and ensure that signal of the fiber laser can match with the fiber laser cutting head.
We transfer the Bystronic main controller signal to control the fiber laser source and fiber laser cutting head, so the machine can keep the Bystronic original operating software , just use our new controller to let the Bystronic operating software match with the fiber laser source and fiber laser cutting head
What Are The Advantages of Transformation and Upgrade?
- No need to change the original CNC system (matching all versions), the operation mode and layout software remain unchanged, and the original cutting program can still be used.
- It Can match a variety of laser sources (MAX, RAYCUS, IPG), a variety of cutting heads (precitec ,raytools etc…)
- We have rebuilt many bystronic laser models, all the transformation plans are close to perfect, the transformation time is short and the installation is easy, and we promise that the upgrade will be 100% successful.
- The original cutting accuracy and dynamic performance are maintained without changing any mechanical structure.
- A new Bystronic fiber machine costs about almost 600 thousand–1 million USD. Upgrading the existing CO2 machine costs less than 600 thousand USD, which is much cheaper than the new machine.
- There are more and more cheap fiber laser machines in China, Maybe you can buy a new fiber laser machine, but their machine body quality, operating system, servo system and machine running stability are far from reaching the level of bystronic laser machines.
What Is the Economic Value Of Machine Transformation?
- Electro-optical efficiency is more than 25%, save electricity 50%；
- The fiber laser does not need gas, saving gas (He, CO2, N2) costs；
- Upgrade fiber laser, new warranty; Reduced maintenance costs (laser tube, water chiller, and laser optics)
- Keep the original operating system and nesting software, reduce the difficulty of learning；
- One upgrade and the laser machine can work for more than another 10 years；
- Continue to use excellent mechanical, and numerical control performance and overall stability
What Is Your Technical Support?
We have been in this field for more than 3 years and accumulated a large number of actual cases of transformation and upgrading. We have a professional team who have been working at abroad for more than 5 years. When you receive the shipment we will show you videos and PDF documents to teach you how to install the parts, If you have an engineer will be easy to understand better.We will prepare all the parts as you need and show you how to do. if you can’t solve it we can teach you via video call or we can go to your factory to finish the installation but you need to pay for the Cost of transportation and accommodation.
What Is The Delivery Time And Shipping Terms?
We will send you by sea as usual, if you need it urgently we can send you by air, but the shipping cost will be huge. By sea is about 25-30 days.
Delivery time:10-15days depending on the different models.
What Parts Will We Receive?
Drag chains, Water pipes, Water pipe connectors, Gas pipe connectors, Amplifier cable, Sensor cable board, Sensor Cable wires, RVV cables, Raytools Cutting headset, Air switch, Dust Cover, Water chiller, Transmission accessories, Slot plates, CNC controller, Screws, Taps, Protection lens and windows, Laser nozzles, ceramic rings.We will prepare a full list before your payment.
What Is The Warranty?
- We offer 1 years warranty for the laser source. One year for other parts.
- Guarantee the excellent mechanical and electrical performance of the Bystronic cutting machine, and it can be used for another 10 years.
- The machine stays in the same place and does not require large-scale construction.
Is The Cut Quality Good With Different Sheet Thicknesses?
The cutting performance after the machine upgrade is perfect, we will give some relevant training parameters and cutting process guidance, we have a large number of actual cutting cases and data to calibrate the machine and will be able to give you a perfect laser cutting machine.
We need to know which materials you are cutting. such as stainless ….and What is the MAX thickness?
Cause we can use 3kw and 6kw fiber laser sources. The power depends on which materials you are cutting. Here are some data for your information:
What Is The Payment Terms?
Regarding the payment, we can accept the T/T bank transfer:70% in advance, and 30% before shipment. In order to meet the needs of the market, we will also make adjustments according to the actual situation. Please consult us for details.
What Do We Need To Provide Before Placing An Order?
In Order to know more details of your machine,we need some pictures of cutting head , electrical cabinet ,name plate, software version (DSP) and we want to know the voltage in your place . Here are some sample pictures :
What Is The Behind Cost？
When you buy from you china you have to pay VAT,Tariff, Rates are different in different countries. You can contact us to help you calculate. At the same time, we will try to help you save on taxes either.
